One of my favorite things about summer is backyard grilling. The food is always great, of course, but there’s also something sweetly nostalgic about the experience—the aroma of searing meat, the feel and taste of the cold beer in hand, the far-off sound of a neighbor’s lawn mower, trees swaying in gentle breezes, mosquitoes ravaging my ankles—oh, wait, let’s scratch that last one (so to speak).
But I don’t need to explain the joy of the barbecue to you. Everyone with a backyard or patio looks forward to the same for the fleeting months we have to enjoy it, and we all have our favorite foods to grill, even if it’s as simple as burgers and franks. One thing that has changed at our house is the range of things we cook on the grill. In the past, it was always the meat on the grill, but pretty much everything else was prepared and cooked inside. Why is that? So many other things are possible on the grill, including the chicken romaine Caesar I mentioned at the start of summer, and the grilled vegetables we did for the ratatouille pizza last month. I want to keep knocking down the boundaries of grilling and see what other comfort foods can be twisted up, Comfort du Jour style.
And today, meatloaf, I’m looking at you!

No, not you, Meat Loaf. Whew, what a hot, sweaty mess. But thanks for all the memories, especially “Paradise by the Dashboard Light,” because that was freaking awesome. I’m still singing along with that one.
What I’m talking about is the classic comfort food, the blue-plate special, the all-time best example of a home-cooked meal. And I want to make it on the grill.
Just as we don’t need to wait until summer to enjoy ice cream, I believe it’s time to pull meatloaf to center stage outside of winter months. I’m a big fan of this shaped meat classic, and I’ll be excited in the cooler months to show you some of my favorite ways to stuff it with other great flavors. But how in the world does one grill a meatloaf, without burning it or drying it out or having it fall apart and down into the grill? And wouldn’t it take forever? For answers to all my “what-ifs,” I went straight to the highest authority on all things—the internet. And according to grill manufacturer Weber, meatloaf is not only possible on the grill, it’s fantastic. Check out Chef Larry Donahue’s recipe for yourself if you’d like, or stick with me to see how things went with our grilled (not once, but twice!) meatloaf.
I followed Chef Larry’s recipe nearly to the letter, except that we added more garlic, adjusted ratio on the sausage (equal amount felt like too much for our taste) and came up with our own creative solution for draining the cooking grease.
This recipe will cook over indirect heat, and you’ll need a rectangular foil pan to use as a drip pan below the meatloaf. These foil pans are inexpensive and usually available next to foil and plastic wraps in any supermarket.
Ingredients
1 medium onion, diced (about the size of a tennis ball)
3 cloves garlic, minced
Extra virgin olive oil
12 saltine crackers, crumbled
1/4 cup whole milk
1 lb. lean ground beef (90/10)
1/2 lb. seasoned pork sausage* (we used a bulk breakfast type)
2 large eggs
2 tsp. Dijon mustard
2 tsp. Worcestershire sauce
1/2 tsp. dried thyme
1 Tbsp. dried parsley flakes (or 1/3 cup fresh chopped, if you have it)
Kosher salt and black pepper
For the glaze
1/2 cup organic ketchup
3 Tbsp. packed brown sugar
2 Tbsp. apple cider vinegar
Several shakes hot sauce (to taste)
Instructions
Chef Larry’s recipe included instructions for preparing a charcoal grill, but we did ours on the gas grill so our setup was simple. Here’s a quick visual run-through of our adventure, with detailed steps below:
- Heat a small skillet over medium heat. Swirl in olive oil and sauté onions until softened. Add garlic and sauté several more minutes until the onions are tender and translucent. Season with salt and pepper. Transfer to a large bowl.
- In a food processor, combine the cracker crumbs and milk, and process into a paste.
- Add the ground meats to the processor bowl and pulse until combined. This goes against my usual rule of “don’t overwork the meat,” and it reminds me of the technique I used a few months ago with the gyros at home recipe. Processing helps make the meat a cohesive mass and this will help it hold its shape on the grill. Transfer the meat mixture to the bowl, along with all remaining meatloaf ingredients and mix with your hands until it’s evenly blended.
- Shape meat mixture into a rectangular loaf shape, about 9 by 5 inches. Mixture should be tight and compact so it will keep its shape. The meatloaf may be covered and refrigerated at this point if you wish to work ahead. Otherwise, proceed to step 5.
- If you’re using a gas grill, preheat it to 400° F. Turn off the burners under the meatloaf side, but keep them going on the other side. If you have a suitable heat-safe rack, use it inside the foil pan. Otherwise, place the loaf on a pile of scattered thick-sliced onion rings inside the foil pan to aid in draining the grease. For charcoal grill, prepare the grill for indirect cooking, and heat the coals until they are glowing like the metal on the edge of a knife (about 400° F). Place the foil drip pan below the top grill grate, next to the coals. Lay the meatloaf on a double thickness of heavy aluminum foil on the rack above the foil pan, and carefully press on the aluminum foil in several places between grates to create “drip channels” for excess grease.
- Grill with cover closed for about 45 minutes.
- Combine the glaze ingredients in a saucepan and cook over medium heat until sugar is dissolved and mixture is slightly thickened.
- Check meatloaf at 45 minutes. If it has formed a crust (oh, how beautiful is that??), brush a layer of glaze over the loaf and cook 10 more minutes. Repeat glazing two more times, then remove meatloaf from the grill and let it rest a few minutes on a cutting board.
- Here comes the fun part. You noticed the name of this recipe is “twice-grilled,” right? Cut the meatloaf into thick slices and put them back on the grill, this time directly over the heat until they develop grill marks. Move them to the indirect side, glaze them again, and cook until the glaze is to your liking. Ain’t no doubt about it, we are doubly blessed.

All my worries and “what-ifs” were put to bed with this easy recipe. The meatloaf had a terrific moist texture, the grilled-in glaze flavor was out of this world, and the whole thing was on the table in the same amount of time as if I’d baked it in the oven. It was delicious, didn’t heat up the house, and you can bet I’ll do it again—next time with a flavor twist!

We served our twice-grilled meatloaf with these Easy-Cheesy Grilled Scalloped Potatoes. Go get that recipe, too, and start cooking up some comfort in your own back yard.
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